Daily Maintenance and Precautions for Fully Automatic Terminal Machines
During the operation of fully automatic terminal machines, we not only need to know how to use them, but also pay attention to some daily maintenance and care techniques to reduce wear and tear, lower consumption, ensure normal operation of the equipment and extend its service life, thereby achieving the goal of improving economic benefits. Maintenance generally includes daily maintenance, regular maintenance, regular inspection and precise inspection. Equipment lubrication and anti-freezing and anti-coagulation system maintenance are important components of equipment maintenance; equipment maintenance is the basic work of equipment maintenance. Regular equipment maintenance is a planned preventive inspection. In addition to human senses, certain inspection tools and instruments are also used. According to the regular inspection plan, regular inspection is also called regular on-site inspection. Equipment should also undergo precise inspection to determine the actual accuracy of the equipment.
I. Safety Precautions for the Fully Automatic Terminal Machine
①When using the fully automatic terminal machine, the clamping of the molds must be accurate and firm; the gap between the molds should be reasonable, and the cutting edges of the molds should be kept sharp at all times.
② It is prohibited for the fully automatic terminal machine to operate beyond its capacity. The pressing force of the processed workpieces must not exceed the specified limit.
③Before starting the motor of the fully automatic terminal machine, the clutch must be in the disengaged position and the flywheel must be in the idle position.
④ When two or more people need to perform maintenance or servicing on the fully automatic terminal machine, they must first greet each other and confirm safety before proceeding with the operation.
⑤ During the operation process, if any abnormalities occur with the fully automatic terminal machine, immediately turn off the power supply and promptly contact the maintenance personnel for repair and adjustment.
⑥During the operation, before the power supply of the fully automatic terminal machine is disconnected, it is strictly prohibited for any part of the fingers or body to enter the stamping area to avoid causing work-related accidents.
⑦During the operation process, if you need to leave your workstation for a long time, you must ensure that the power supply of the fully automatic terminal machine is turned off before you can do so.
⑧When replacing the terminals, the power supply must be disconnected first, and then the replacement operation can be carried out. It is strictly prohibited to perform the replacement while the fully automatic terminal machine is in operation.
⑨During the operation, if a terminal gets stuck in the die, the machine must be shut down first, and then it can be cleared using scissors or a pick needle before continuing the operation.
⑩ It is strictly prohibited for any personnel other than the designated ones to privately adjust or disassemble the components of the fully automatic terminal machine, as this may pose safety hazards and result in unnecessary losses.
II. Maintenance Methods for Fully Automatic Terminal Machines
① Machine cleaning: The operators must clean the fully automatic terminal machine every day. They need to remove dust, debris and excess oil from the machine's surface, ensuring that the inside and outside of the equipment are clean, and that there is no oil leakage or air leakage from any mechanical parts.
② Arrange neatly: Tools, accessories, and workpieces (products) should be placed in an orderly manner to avoid processing errors caused by disorder.
③ Excellent lubrication: For the mechanical operation parts, all lubrication points and friction areas of the fully automatic terminal machine, appropriate grease should be added every shift to maintain lubrication and reduce component wear.
④Safe operation: Follow the safety operation procedures. Do not overload the fully automatic terminal machine. Ensure that the safety protection devices of the equipment are complete and reliable, and promptly eliminate any unsafe factors.
⑤Machine Inspection: Every week, check whether all parts of the fully automatic terminal machine are functioning properly, and whether all connecting parts and fasteners are loose. If any are loose, tighten them immediately. If any components are worn out, they must be replaced promptly.
⑥After using the automatic terminal machine for 3 to 6 months, it is necessary to check whether the various components (worn-out parts) need to be replaced, such as the belts, whether the springs of the components have lost their elasticity and need to be replaced. Also, check if the screws of the machine are loose, and inspect whether the retaining rings have deformed, etc.
Regularly conducting equipment maintenance can significantly ensure the stable operation of the terminal machine during work and extend its service life. Grewin specializes in providing solutions and manufacturing for automated processing equipment of wiring harnesses. Its after-sales service offers rapid response within 24 hours and can provide remote solutions or immediate on-site services to ensure that customer needs are addressed in the shortest possible time, thereby guaranteeing the production process.