Product Overview
The Vibration Plate Feeding Crimping Terminals Machine is a vibration plate feeding and crimping terminal automation machine designed for high-volume wire harness and cable assembly production. It automatically feeds terminal strips, aligns components, and performs crimping operations within a continuous production line.
Key Features
- Multi-Terminal Compatibility: Engineered for open-barrel, closed-barrel, and micro-crimp terminals, precision-machined for copper, tinned copper, and brass alloy strips.
- High-Duty Feeding OEE: The custom vibration plate supports 16–22 hours of continuous multi-shift production. For terminal strips within a ±0.05 mm dimensional tolerance, the feeding jam rate is locked below 0.3%.
- Dynamic Re-alignment: Real-time frequency adaptation automatically corrects terminal tracking when feed variations are detected, reducing manual track adjustments.
- Non-Stop Buffer Feeding: Integrated accumulation buffer stores 3–5 minutes of material, allowing operators to change terminal reels without stopping the upstream stripping or automation line.
technical specification
|
Model |
GVY2TD |
|
Power supply |
AC220V 50/60HZ |
|
Motor power |
750 W |
|
Function |
Single-particle terminal automatic feeding and automatic crimping |
|
Capacity |
Approximately 4000 particles per hour (depending on the operator's proficiency) |
|
Vernier scale |
0.5-6mm2 |
|
Compression stroke |
30 mm |
|
Jacketing accuracy |
±0.03 |
|
Pressing connection capability |
20 KN |
|
Machine dimension |
500×860×1360mm |
|
Machine weight |
approximately 130 kilograms |
Quality Control
- Built-in Crimp Force Monitor (CFM) analyzes signature force-displacement curves on every cycle, maintaining a crimp consistency deviation within ±2%.
- Out-of-tolerance crimp forces trigger an immediate pneumatic line stop, preventing defective terminals from entering downstream wire-harness assemblies.
- Full traceability tracking per batch, capturing Operator ID, timestamp, peak force values, and crimp height parameters via CSV/XML export.
- Equipped with standard I/O and Modbus/TCP interfaces for seamless integration with external motorized pull-force testers.
Customization & OEM
- Custom 3D-designed feeding bowls and tracks tailored specifically to your custom terminal drawings or samples.
- Flexible mechanical interface allows integration of proprietary crimp heads, heavy-duty applicators, or pneumatic wire-stripping modules.
- Engineering support for non-standard feed pitches and specialized carrier strip cutting geometries unique to localized supply chains.
- Prototyping validation with sample wire-harness runs conducted before mass production sign-off. Feasibility feedback delivered within 24 hours.
After-Sales Support
- Global spare parts dispatch system with standard parts shipping within 24–72 hours
- Critical wear components stocked for 12–24 months of lifecycle planning
- Remote diagnostics support via PLC access or secure remote login
- Average MTTR (Mean Time To Repair) for common faults: 1–4 hours with standard parts
- 8–10 years service life under industrial production conditions with proper maintenance
Factory Strength
- 10+ years of wire harness equipment manufacturing experience in terminal processing and cable assembly machinery.
- CNC machining and assembly equipment used for stable machine frame fabrication and component consistency.
- Standardized production and inspection procedures ensuring repeatable machine quality before shipment.
Packaging & Delivery
- CE-compliant electrical configuration available for export-oriented production requirements.
- Export experience in multiple overseas markets supporting wholesalers, distributors, and OEM buyers.
- Engineering support for customized applications including molds, feeding systems, and automation integration.
FAQ
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