Fully Automatic Crimping Machine
Your Professional Fully Automatic Crimping Machine Supplier
With over ten years of experience in wire end-processing equipment manufacturing, our company operates a modern factory supported by a skilled engineering and production team. We focus on stable quality, efficient manufacturing, and continuous product improvement. Our production lines are equipped with core machinery for precision assembly and testing, ensuring consistent performance and reliability. Main products include terminal crimping machines, wire stripping machines, automatic crimping systems, copper belt machines, computerized pipe cutting machines, and twisting machines. Backed by standardized management, strict quality control, and responsive service, we provide dependable solutions for global customers seeking long-term cooperation and stable supply.‘
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Why choose us
Professional Team
Backed by experienced engineers, trained operators, and technical specialists, we ensure reliable production, efficient assembly, and controlled delivery schedules.
Our Certificate
Our products comply with major international standards such as UL, CE, and ISO 9001, supporting smooth market access and regulatory compliance worldwide.
Sales Market
Our equipment is widely used in North America, Europe, Southeast Asia, South America, and the Middle East, serving industries such as automotive, electronics, aerospace, industrial automation, and energy.
Reliable Technical Support & Service
We provide professional installation guidance, on-site service for automatic machines when required, and clear safety procedures to ensure efficient and secure equipment operation.
Fully Automatic Combine Two Terminal Crimping Machine
The machinery features multiple equipment and tools that handle the cable production process to achieve industry-required specifications. The production process of high-quality cables through fully automatic double ends terminal crimping machine requires these components to be precise because they provide efficient cable manufacturing results that allow power and data transmission without interruptions across multiple platforms. The evolution of industries produces continuous growth in advanced cable manufacturing demands which accelerates specialized machinery innovation throughout this field.
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Pneumatic components |
Yadeke Pneumatic |
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Straight slide rail |
Shangyin guide rail/Yadeke guide rail |
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Crimping motor |
0.75KW three-phase asynchronous motor, variable frequency control (optional 1.5KW/2.2KW) |
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Strippinging range |
0-15MM |
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Touch control |
7-inch KINCO color LCD touchable |
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Cutting tolerance |
When the wire length is ≥ 1000MM, ± 0.4%. The longer/thicker the line, the greater the tolerance |
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Drive control |
Jiayuan Intelligence |
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Processing length |
60-9900MM (45MM customizable) |
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Motor frequency conversion |
Jiayuan Intelligence |
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Crimping force |
Standard 2T30 stroke (optional 3T)/(optional 40 stroke) |
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Circuit control |
Chint Electric Appliances |
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Adapt to wires |
AWG16-28 # 1007 single electronic wire |
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Program control |
ARM12 axis motion control card |
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Adapted mold |
OTP card mold (optional flag/European mold) |
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Optional accessories |
Automatic pay-off reel, conveyor belt, pressure monitoring, visual inspection |
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Electrical support |
AC 220V 3.0Kw Air: 0.4-0.6MPa |
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Equipment size |
1000 length * 750 width * 1650MM/400KG height |
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Processing capacity |
Within 300MM, 2800-3100PCS/H |
Advantages of Fully Automatic Combine Two Terminal Crimping Machine
Increased Productivity
Automates repetitive tasks, enabling continuous operation with minimal downtime. One machine can replace multiple manual operators, significantly boosting output.
Enhanced Precision & Consistency
Eliminates variability caused by human error. Each crimp is performed with exact force, alignment, and depth, ensuring reliable electrical connections that meet industry standards .
Reduced Labor Costs
Lowers dependency on skilled labor for routine crimping tasks, allowing personnel to focus on higher-value activities like quality control and system maintenance.
Improved Workplace Safety
Reduces exposure to sharp tools, pinch points, and repetitive strain injuries associated with manual crimping. Enclosed systems often include safety interlocks and emergency stops.
Versatility & Scalability
Easily reprogrammed for different wire types, lengths, and terminals. Ideal for businesses handling custom orders or frequent product changes.
Lower Defect Rates & Rework
Integrated sensors detect misfeeds, missing terminals, or improper crimps, reducing scrap and warranty claims.
Manual Double End Crimping Machines
Operated entirely by hand, these machines rely on human force amplified through levers and mechanical advantage to crimp cable ends.
Pneumatic Double End Crimping Machines
Powered by compressed air, these machines use pneumatic cylinders to deliver rapid and repeatable crimping action.
Hydraulic Double End Crimping Machines
Utilize hydraulic fluid pressure to generate extremely high and uniform crimping force, ideal for heavy-duty applications.
Semi-Automatic Double End Crimping Machines
Combine manual loading with automated crimping cycles, offering a balance between control and efficiency.
Applications of Fully Automatic Combine Two Terminal Crimping Machine
Wire Harness Industry
Automatic double end crimping machines are fundamental in the wire harness manufacturing process, where they attach terminals and connectors to both ends of wires with exceptional accuracy and consistency.
Automotive Industry
In automotive manufacturing, where electrical systems are critical to vehicle performance and safety, automatic crimping machines play a vital role. They are used extensively in assembling wiring harnesses, sensor cables, and control system connectors throughout modern vehicles.
Electronics Manufacturing
Electronics manufacturers rely on automatic crimping machines to assemble delicate internal wiring for consumer and industrial devices. From motherboards to power supplies, these machines handle fine-gauge wires and miniature connectors with high precision, ensuring signal integrity and durability.
Telecommunications
In the telecommunications sector, rapid and reliable cable termination is essential for deploying and maintaining network infrastructure. Automatic double end crimping machines streamline the production of data cables, coaxial connectors, and fiber optic pigtails, ensuring signal continuity and mechanical robustness.
Medical Device Manufacturing
Medical devices demand the highest levels of reliability and precision. Automatic crimping machines are used to assemble wires and connectors in diagnostic equipment, patient monitoring systems, surgical tools, and implantable devices.
Aerospace and Defense
In aerospace and defense applications, where failure is not an option, automatic double end crimping machines ensure mission-critical electrical connections in avionics, radar systems, and communication equipment.
Specifications of Fully Automatic Combine Two Terminal Crimping Machine
Capacity
The capacity of a crimping machine refers to the number of wire ends it can process within a given time frame—typically measured in crimps per minute (CPM) or per hour. High-capacity automatic machines can handle 30–60 CPM, making them ideal for large-scale production lines.
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Crimping Force
Crimping force is the pressure applied by the machine to securely compress a terminal onto a wire, ensuring a gas-tight, low-resistance electrical connection. This force is typically measured in tons (T) or kilonewtons (kN), with most industrial machines offering between 5 to 20 tons of force.
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Die Sets
Die sets are interchangeable tooling components that shape the crimp and determine compatibility with various terminal types (e.g., ring, spade, fork, or butt connectors). Automatic double-end crimping machines typically support quick-change die systems for rapid setup and minimal downtime during job transitions.
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Power Source
Automatic double-end crimping machines are typically powered by electricity, with options for pneumatic or servo-electric actuation. Electric models offer consistent performance, programmable settings, and integration with factory automation systems.
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Dimensions and Weight
The physical size and weight of a crimping machine impact its portability, workspace requirements, and stability during operation. Handheld or benchtop models are compact and lightweight (under 10 kg), suitable for small workshops or mobile use.
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First Stage – Crimping: The machine feeds the wire to the designated crimping station, where a double-ended crimping head compresses the terminal (ferrule) onto the stripped end of the conductor. This deformation creates a strong metallurgical bond between the wire and terminal, ensuring low electrical resistance and high mechanical strength.
Second Stage – Cutting & Finalizing: After crimping, the machine automatically cuts the wire at the opposite end or trims excess length, depending on the configuration. Some models simultaneously crimp both ends in one cycle, significantly improving efficiency.
Regular Cleaning
Remove dust, metal shavings, insulation debris, and residue from terminals after each shift. Use compressed air and soft brushes to clean dies, feed guides, and clamping areas. Accumulated debris can interfere with wire positioning and damage tooling.
Lubrication of Moving Parts
Apply manufacturer-recommended lubricants to sliding rails, pivot points, gears, and die mechanisms at scheduled intervals. Proper lubrication reduces friction, prevents wear, and ensures smooth actuation. Avoid over-lubrication, which can attract contaminants.
Inspection for Wear and Damage:
Conduct daily visual checks for loose bolts, cracked components, worn dies, or misaligned parts. Pay special attention to the crimping jaws and feed mechanisms. Replace damaged parts immediately using OEM-approved components to maintain precision.
Daily Calibration and Testing
Verify crimp height, pressure settings, and timing regularly. Perform pull tests on sample crimps to ensure they meet mechanical strength standards. Adjust settings as needed to maintain compliance with quality specifications.
Proper Storage and Environment
When not in use, cover the machine or store it in a clean, dry, temperature-controlled area. Avoid exposure to moisture, dust, and corrosive chemicals, which can degrade electrical components and metal surfaces.
FAQ
We're well-known as one of the most experienced fully automatic crimping machine enterprises in China. With abundant experience, we warmly welcome you to buy durable fully automatic crimping machine in stock here and get quotation from our factory. We also accept customized orders.
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