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Fully Automatic Heat Shrink Tube Heating Machine

Your Professional Fully Automatic Heat Shrink Tube Heating Machine Supplier

 

With over ten years of experience in wire end-processing equipment manufacturing, our company operates a modern factory supported by a skilled engineering and production team. We focus on stable quality, efficient manufacturing, and continuous product improvement. Our production lines are equipped with core machinery for precision assembly and testing, ensuring consistent performance and reliability. Main products include terminal crimping machines, wire stripping machines, automatic crimping systems, copper belt machines, computerized pipe cutting machines, and twisting machines. Backed by standardized management, strict quality control, and responsive service, we provide dependable solutions for global customers seeking long-term cooperation and stable supply.‘

 
 
Why choose us

Professional Team

Backed by experienced engineers, trained operators, and technical specialists, we ensure reliable production, efficient assembly, and controlled delivery schedules.

Our Certificate

Our products comply with major international standards such as UL, CE, and ISO 9001, supporting smooth market access and regulatory compliance worldwide.

Sales Market

Our equipment is widely used in North America, Europe, Southeast Asia, South America, and the Middle East, serving industries such as automotive, electronics, aerospace, industrial automation, and energy.

Reliable Technical Support & Service

We provide professional installation guidance, on-site service for automatic machines when required, and clear safety procedures to ensure efficient and secure equipment operation.

 

Fully Automatic One Head Crimping With One Side Tube Heating

 

The fully automatic single-head crimping machine is an automated equipment used for single-end wire processing. It integrates functions such as wire cutting, stripping, twisting (optional), and terminal crimping, and is equipped with a digital control system, enabling efficient and standardized processing of wire ends.

 

Pneumatic components

Taiwan Yade polite movement

Linear sliding rail

Domestic guide rail/Taiwan Yadeke guide rail

Crimp motor

0.75KW three-phase asynchronous motor, variable frequency control (optional 1.5KW/2.2KW)

Action motor

Full step

Peeling range

Front end peeling 0-10MM Back end peeling 0-10MM

Drive control

Jiayuan Intelligence

Cutting line tolerance

When the line length is ≥ 1000MM, ± 0.4%. The longer/thicker the line, the greater the tolerance

Motor frequency conversion

Jiayuan Intelligence

Machining length

80-9900MM

Circuit control

Chint Electric Appliances

Compression strength

Standard 2T30 stroke (optional 3T/4T)/(optional 40 stroke)

Program control

ARM12 axis control card

Adapt to wires

AWG14-26 # 1007 single electronic wire

Optional accessories

Automatic pay off reel, conveyor belt, pressure monitoring, visual inspection

Applicable casing

Pipe diameter: D3.0-D6.0 Pipe length: 15-28mm

Detection function

Terminal detection includes sleeve detection, air pressure detection, and wire detection

Adapt mold

OTP mold (optional European mold, flag mold)

Equipment size

Length 1550 * Width 850 * Height 1600MM/520Kg

Electrical support

AC 220V 2.5Kw Air：0.4-0.6MPa

Processing capability

Within 300MM, 2400-2800PCS/H

 

Advantages of Fully Automatic One Head Crimping With One Side Tube Heating

 

 

High Efficiency and Stability

The fully automatic single-head crimping machine boasts a processing speed of 4500-5000 wires per hour , significantly higher than semi-automatic models (approximately 2000 wires/hour), making it ideal for large-scale production.

 

Modular and Flexible Production

The equipment adopts a modular design, allowing each functional unit (such as cutting, stripping, and crimping) to be independently adjusted or switched off, adapting to diverse production needs. For example:
When only cutting and stripping are required, the twisting and crimping functions can be turned off;

 

Intelligent Operating Interface

The color touch screen integrates the operating menu, supports Chinese and English switching, and provides intuitive and convenient parameter input (such as wire diameter, stripping length, and crimping height).

 

 

 

Type of Fully Automatic One Head Crimping With One Side Tube Heating

Basic Automatic Single-Head Crimping Machine
Integrates three basic processes: wire cutting, stripping, and single-end terminal crimping. Uses PLC or microcontroller control and can automatically detect terminal crimping quality.

 

Enhanced Automatic Single-Head Crimping Machine
Adds processes such as wire twisting, flux application, and tinning to the basic functions, achieving integrated processing of "wire cutting - stripping - twisting - crimping - tinning".

 

High-Precision Automatic Single-Head Crimping Machine
Uses servo motor drive to achieve high-precision crimping (pressure accuracy ≤ ±2%), and supports multi-wire simultaneous processing (2-12 wires).

 

Specialized Automatic Single-Head Crimping Machine
Designed for specific wire harness types, such as double-strand wires, flat sheath wires, and round sheath wires, integrating functions such as wire separation and outer sheath stripping.

Fully automatic casing machine

 

Applications of Fully Automatic One Head Crimping With One Side Tube Heatin

Automotive Wire Harness Processing

For processing wires in engine compartments, chassis, and other areas, secure and vibration-resistant terminal crimping is required. The fully automatic single-head crimping machine can meet the demands for high-strength connections.

Electronics Manufacturing

For processing fine wires inside consumer electronics (such as mobile phones and computers), high-precision wire cutting and small terminal crimping are necessary. The equipment supports flexible processing of wire diameters from 0.3mm² to 4.0mm².

Industrial Automation Field

Providing customized wire harnesses for equipment such as sensors and controllers, continuous crimping of bulk terminals is achieved through automatic feeding by a vibratory bowl, improving production efficiency.

 

 
 
Function of Fully Automatic One Head Crimping With One Side Tube Heating
01.

Wire Cutting and Stripping

High-precision servo motors drive the cutting tools to achieve precise wire cutting to a specified length. The stripping function accurately removes the outer insulation layer of the wire, providing a clean conductor surface for subsequent crimping.

02.

Wire Twisting (Optional)

Some models are equipped with a rotating wire twisting mechanism to twist multiple strands of copper wire into a bundle, preventing fraying during terminal insertion and improving contact reliability.

03.

Terminal Crimping

Servo motors or stepper motors drive the crimping dies. The crimping height and pressure curve are set via software, ensuring the mechanical connection strength between the terminal and the wire (e.g., terminal pressure can reach 2.0 tons).

04.

Quality Inspection and Feedback

A real-time pressure monitoring system records the pressure data of each crimping operation. If the actual pressure deviates from the set range, the equipment automatically alarms and shuts down, preventing defective products from being released.

 

Workflow of Fully Automatic One Head Crimping With One Side Tube

 

Wire Cutting

A servo motor drives the cutting tool to cut the wire to a precise length.

01

Wire Stripping

The outer insulation layer of the wire is precisely stripped, providing a clean conductor surface for subsequent crimping.

02

Wire Twisting (Optional)

For multi-strand copper wires, a rotating mechanism twists the wires into a bundle to prevent fraying when inserting them into the terminal.

03

Terminal Crimping

A servo motor or stepper motor drives the crimping die to complete the mechanical connection between the terminal and the wire according to a set pressure curve.

04

Quality Inspection

Crimping pressure is monitored in real time, and the machine automatically alarms and stops in case of abnormalities; some models support tensile strength testing.

05

 

 

FAQ

 

 

Q: How to order?

A: Please contact my Email for much more details, you can place order with us directly or through online transcation after confirmation.

Q: How long is your delivery time?

A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.

Q: What about your warranty?

A: Our warranty is 1 year, all machine part can be replaced for free within 1year if broken(not including man made).

Q: Do you provide equipment operation training?

A: Yes. We can send professional engineers to the working site for equipment installation, adjustment, and operation training. All of our engineers have passport.

Q: What is the payment ?

A: Any payment method you want,such as L/C,T/T,D/P,West-union and so on.

We're well-known as one of the most experienced fully automatic heat shrink tube heating machine enterprises in China. With abundant experience, we warmly welcome you to buy durable fully automatic heat shrink tube heating machine in stock here and get quotation from our factory. We also accept customized orders.

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