Fully Automatic Wear Long Sleeve Terminal Crimping Machine
Your Professional Fully Automatic Wear Long Sleeve Terminal Crimping Machine Supplier
With over ten years of experience in wire end-processing equipment manufacturing, our company operates a modern factory supported by a skilled engineering and production team. We focus on stable quality, efficient manufacturing, and continuous product improvement. Our production lines are equipped with core machinery for precision assembly and testing, ensuring consistent performance and reliability. Main products include terminal crimping machines, wire stripping machines, automatic crimping systems, copper belt machines, computerized pipe cutting machines, and twisting machines. Backed by standardized management, strict quality control, and responsive service, we provide dependable solutions for global customers seeking long-term cooperation and stable supply.‘
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![Wear Heat Shrink Tubing Machine]()
Wear Heat Shrink Tubing MachineProducts Description This fully automatic tube insertion and shrinking machine is an industrial automation device equipped with HMI control, featuring simple operation, stable performance and high...read more -
![Automatic wire tinning and tube inserting machine]()
Automatic wire tinning and tube inserting machineFully automatic insert long tube machine integrates the functions of automatic pipe feeding, cutting, threading and soldering. It is specially designed for various wiring harness processing...read more
Why choose us
Professional Team
Backed by experienced engineers, trained operators, and technical specialists, we ensure reliable production, efficient assembly, and controlled delivery schedules.
Our Certificate
Our products comply with major international standards such as UL, CE, and ISO 9001, supporting smooth market access and regulatory compliance worldwide.
Sales Market
Our equipment is widely used in North America, Europe, Southeast Asia, South America, and the Middle East, serving industries such as automotive, electronics, aerospace, industrial automation, and energy.
Reliable Technical Support & Service
We provide professional installation guidance, on-site service for automatic machines when required, and clear safety procedures to ensure efficient and secure equipment operation.
Fully Automatic Insert Long Tube Machine
Fully Automatic Insert Long Tube Machine are integrated systems designed to perform multiple functions in the production line without manual intervention. They automate the process of filling tubes with various products—such as creams, gels, pastes, or liquids—and then sealing them securely. These machines typically include features like tube feeding, filling, sealing, and sometimes capping or labeling. They are engineered for high throughput, precision, and hygiene, making them suitable for industries with stringent quality requirements.
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Pneumatic components |
Yadeke Pneumatic |
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Straight slide rail |
Shangyin guide rail/Yadeke guide rail |
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Crimping motor |
0.75KW three-phase asynchronous motor, variable frequency control (optional 1.5KW/2.2KW) |
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Action motor |
1 set of domestically produced wire feeding servo, with Yu Xuquan stepper |
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Peeling range |
0-20MM |
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Touch control |
7-inch KINCO color LCD touchable |
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Cutting tolerance |
When the wire length is ≥ 1000MM, ± 0.4%. The longer/thicker the line, the greater the tolerance |
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Drive control |
Jiayuan Intelligence |
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Twisted wire length |
3-15MM |
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Motor frequency conversion |
Jiayuan Intelligence |
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Tinning length |
0-15MM |
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Circuit control |
Chint Electric Appliances |
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Cutting length |
65-9900MM |
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Program control |
ARM eight axis control card |
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Thread length |
8-55MM |
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Optional accessories |
Automatic pay-off reel, conveyor belt, pressure monitoring, visual inspection |
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Applicable casing |
1-10MM diameter heat shrink tubing or fiberglass tubing |
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Electrical support |
AC 220V 2.8Kw Air: 0.4-0.6MPa |
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Equipment size |
L 1200 * W 800 * H 1600MM/300Kg |
Features of Fully Automatic Insert Long Tube Machine
Automated Operation
The fully automatic long tube insertion machine utilizes an automated control system to automatically complete processes such as tube feeding, positioning, insertion, and fixing. This automated operation not only improves production efficiency but also reduces errors and defect rates caused by human factors.
High-Precision Positioning
The equipment is equipped with a high-precision positioning system to ensure accuracy and stability during the tube insertion process. This is particularly important for applications requiring high-precision connections, such as in aerospace and medical device industries.
Multifunctionality
Some advanced equipment may have the capability to handle various types of tubes and connectors, This multifunctionality allows the equipment to adapt to the diverse production needs of different customers.
Increased Efficiency
The equipment operates 24/7 through an automated control system, completing the entire process of pipe conveying, positioning, insertion, and fixing without manual intervention. The production capacity of a single unit is 3-5 times that of manual operation.
Precision Guarantee
Integrating technologies such as laser positioning and visual recognition, the system achieves sub-millimeter precision control of pipe insertion positions. For example, in the aerospace field, it can ensure pipeline connection errors are less than 0.05mm.
Cost Optimization
Precise control of pipe cutting length and insertion depth improves material utilization by 15%-20%. For example, in PVC pipe production, the cost per ton of raw materials can be reduced by approximately 300 yuan.
Safe and Controllable
The equipment is equipped with safety guards and light curtain sensors, completely isolating operators from moving parts and preventing mechanical injury accidents.
Type of Fully Automatic Insert Long Tube Machine
Vertical tube filling inserter machines
This tube filling machine is designed to vertically fill and insert products into tubes. It makes use of drop filling or auger filling techniques to fill items into tubes.It is commonly used in the food industry to fill tubes with peanut butter, butter, ice cream, margarine, and more.
Rotary tube filling inserter machines
A rotary tube filling machine gently and effectively fills products into tubes through a rotating disc with multiple stations.This inserter is used to fill products such as grease, oil, glue sealants, mayonnaise, and toothpaste into tubes.
Cigarettes tube inserter machines
This machine is primarily used for the mass production of cigarettes in an efficient and speedy manner. It is usually programmed to cut, paste, and print branding on the product, which is necessary for the tobacco industry.
Piston-based tube inserter machines
These inserters are designed specifically for filling items into tubes using a piston mechanism. They are well-known for their precision, faster filling speeds, and programmability. The advantage of this kind of inserter is that it can be used to fill multiple tubes of different shapes, sizes, and materials.
Applications of Fully Automatic Insert Long Tube Machine
Pipeline Engineering
In pipeline laying and installation, fully automatic insert-type long pipe machines can be used for the automated insertion and connection of long pipes, improving construction efficiency and quality.
Manufacturing
In fields such as automobile manufacturing and home appliance parts, long pipes are used as components that need to be assembled with other parts. Fully automatic insert-type long pipe machines can achieve an efficient and precise assembly process.
Medical Devices
In the production of medical devices, the precision and cleanliness requirements for tubing are extremely high. Fully automatic insert-type long pipe machines can meet these requirements, ensuring the precise assembly of tubing systems.
Tube Feeding: Empty tubes are loaded into the machine’s feeding system, which aligns and positions them for processing. This step ensures smooth flow and prevents jams.
Filling: The machine uses precise volumetric or gravimetric methods to dispense the product into each tube. The filling process is controlled to avoid overfilling or underfilling, maintaining consistency across batches.
Sealing: After filling, the tubes move to the sealing station, where heat or ultrasonic sealing techniques are applied to close the tube securely. This step ensures product integrity and prevents contamination.
Capping & Labeling (Optional): Some machines include capping or labeling modules, which apply caps or labels to the sealed tubes, preparing them for packaging.
Quality Control & Discharge: The finished tubes undergo inspection for seal integrity and fill accuracy. Approved tubes are then discharged for packing, while defective ones are rejected automatically.
Maintenance
Clean
The main maintenance tip for any machine is to keep it clean. However, despite being a straightforward tip, it is still crucial. Regular cleaning of the tube inserter helps prevent product contamination and keeps the device running smoothly and easily.
Lubricate Moving Parts
Tube inserter machines have various moving parts. Regularly lubricating the moving pieces prevents wear and tear and stops them from getting stuck or jammed. Doing this also makes the machine run more smoothly and quietly.
Check for Damage
Periodically, operators may want to consider performing visual inspections on the tube inserter to check for any damage or signs of wear. This includes looking for any tearing, breaking, or chipping that may hinder the machine's operations.
Follow Manufacturer Guidelines
Each tube inserter machine comes with a unique maintenance guideline written by the manufacturer. Operators and maintainers should follow the guidelines carefully and closely to avoid voiding the warranty or breaking delicate parts.
FAQ
We're well-known as one of the most experienced fully automatic wear long sleeve terminal crimping machine enterprises in China. With abundant experience, we warmly welcome you to buy durable fully automatic wear long sleeve terminal crimping machine in stock here and get quotation from our factory. We also accept customized orders.
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