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Fully Automatic Terminal Crimping Machine

Your Professional Fully Automatic Terminal Crimping Machine Supplier

 

With over ten years of experience in wire end-processing equipment manufacturing, our company operates a modern factory supported by a skilled engineering and production team. We focus on stable quality, efficient manufacturing, and continuous product improvement. Our production lines are equipped with core machinery for precision assembly and testing, ensuring consistent performance and reliability. Main products include terminal crimping machines, wire stripping machines, automatic crimping systems, copper belt machines, computerized pipe cutting machines, and twisting machines. Backed by standardized management, strict quality control, and responsive service, we provide dependable solutions for global customers seeking long-term cooperation and stable supply.‘

 
First 123 Last
 
Why choose us

Professional Team

Backed by experienced engineers, trained operators, and technical specialists, we ensure reliable production, efficient assembly, and controlled delivery schedules.

Our Certificate

Our products comply with major international standards such as UL, CE, and ISO 9001, supporting smooth market access and regulatory compliance worldwide.

Sales Market

Our equipment is widely used in North America, Europe, Southeast Asia, South America, and the Middle East, serving industries such as automotive, electronics, aerospace, industrial automation, and energy.

Reliable Technical Support & Service

We provide professional installation guidance, on-site service for automatic machines when required, and clear safety procedures to ensure efficient and secure equipment operation.

 

Fully Automatic Inset Tube Machine

 

The fully automatic tube insertion machine is an advanced piece of equipment used for the automated insertion of connecting devices. Through a highly automated process, it achieves precise and efficient assembly of various tubing materials, such as hoses and silicone tubes, with different types of connectors. It is widely used in various fields, including medical, home appliances, automotive, and industrial fluid transfer.

 

Model

GVA02U

Basic Configurati on

HIWIN/TBI/Fulei ball screws (Taiwan), AIRTAC cylinders/solenoid valves (Taiwan), Leadshine/Inovance servo motors, Fulei slide rails, Imported bearings (Japan).

Detection Functions

Wire Presence/Absence·Air Pressure Detection·Terminal Missing·Crimped Terminal Presence/Absence·Pressure Monitoring (Optional)·Vision Inspection (Optional)

Power Supply

Single-phase, AC 220 V, 50/60 Hz, 16A

Operating Air Pressure

0.5MPa-0.8MPa (170N/min)

Dimensions

2,300x850x1,800 mm (L*W*H) (Excluding protrusions)

Functions

Single-end stripping, Dual-end stripping, Single-end or Dual-end crimping, Single-end or Dual-end tube insertion, laser marking auto-positioning and baking, B-end can add tin dipping function

Applicable Molds

Universal OTP molds

Wire Specification

Wire Specification

Cut Length

300mm-9,999mm (Setting increment 0.1mm)

Strip Length

1-15mm

Tube Insertion Specification

12-30mm, φ2.0-φ8.0 (Tube diameter)

Marking Method

Laser Marking

Crimping Stroke

30mm

Capacity

1,700-2,200 pcs/h (Depends on wire and terminal)

 

 

Advantages of Fully Automatic Inset Tube Machine

High Precision and Stability: Through precise mechanical design and advanced control algorithms, accurate insertion position and uniform force are ensured every time, reducing human error.

 

High-Efficiency Production: Automated processes significantly improve production efficiency and reduce labor costs.

 

Multifunctional Adaptability: Supports various tubing materials and connector types , meeting diverse production needs.

 

Intelligent Operation: Some models integrate AI vision navigation and intelligent path planning technology, allowing for dynamic adjustment of insertion strategies to adapt to complex scenarios.

 

Safety and Reliability: Complies with industrial safety standards and is equipped with emergency stop devices and fault diagnosis systems to ensure safe operation.

Fully Automatic Tin Dipping Machine with Parallel Wire

 

 
Type of Fully Automatic Inset Tube Machine
 
01/

Vertical tube filling inserter machines
This tube filling machine is designed to vertically fill and insert products into tubes. It makes use of drop filling or auger filling techniques to fill items into tubes. This tube filling machine is ideal for companies that need quick production speeds but also want to maintain an excellent product fill accuracy.

02/

Rotary tube filling inserter machines
A rotary tube filling machine gently and effectively fills products into tubes through a rotating disc with multiple stations. It is a great alternative to inline filling machines for companies that want to boost their production volume with about 50 to 70 percent in a shorter space of time.

03/

Pneumatic Tube Insertion Machine
Utilizes compressed air to drive the mechanical structure to perform the tube insertion action, suitable for lightweight, small-batch production.

04/

Electric Servo Tube Insertion Machine
Controls the tube insertion mechanism through a servo motor, achieving high-precision and high-speed operation.

 

Applications of Fully Automatic Inset Tube Machine

 

 

Medical industry

Used for tracheal intubation, ventilator tubing assembly, etc., addressing the shortage of anesthesiologists and the challenges of difficult airway intubation.

 

Home appliance and automotive manufacturing

Used for the assembly of piping systems in home appliances such as air conditioners and refrigerators, as well as the automated production of automotive piping systems, improving production efficiency and consistency.

 

Industrial fluid transfer

Achieving high-precision and high-reliability pipeline connections in fields such as food machinery, pharmaceutical plants, and dairy product transportation.

 

 

Working Principle of Fully Automatic Inset Tube Machine

 

Supply and Conveyance

Automatically transport the tubes to be inserted from the feeder to the working area.

01

Cutting and Pre-processing

Cut the tubes to the specified length according to requirements, and remove excess material or trim the edges.

02

Precise Positioning

Utilize a vision system or sensors to identify the positions of the tubes and connectors, ensuring alignment accuracy.

03

Tube Insertion

Insert the tubes into the connectors with appropriate force and speed to form a secure connection.

04

Quality Inspection

Inspect the quality of the inserted tubes using sensors or visual inspection to eliminate defective products.

05

 

Maintenance and Servicing
 

Daily Cleaning
Mechanical parts: Wipe the guide rails, sliders, and other moving parts with a clean cloth to remove oil stains or debris, and regularly apply lubricating oil.
Electrical parts: Use compressed air to blow away dust inside the control box to prevent poor contact or short circuits.
Pneumatic parts: Drain accumulated water from the air source processor and replace the filter element to prevent moisture from entering the cylinder or solenoid valve.

 

Regular Inspection and Repair
Replacement of wear parts: Regularly replace consumables such as drive belts, seals, and cutting blades according to usage frequency, and record the replacement cycle.
Accuracy calibration: Calibrate the equipment positioning accuracy (such as the vision system, servo motor) quarterly or after a certain cumulative operating time.
Software upgrade: If the equipment supports firmware updates, promptly install patches released by the manufacturer to fix vulnerabilities or optimize functions.

 

Shutdown Management
Long-term shutdown: After cleaning the equipment, apply anti-rust oil, disconnect the power and air supply, and store it in a dry environment covered with a dust cover.
Short-term shutdown: When shutting down the equipment, stop it gradually according to the procedure; do not directly cut off the power to prevent data loss or mechanical shock.

 

 

FAQ

 

 

Q: How can I get the price?

A: Usually quote within 24 hours after we get your inquiry(Except weekend and holidays).-If you are very urgent to get the price, please email us or contact us by wechat/whatsapp so that we can offer you a quote.

Q: What is your lead time?

A: It depends on the order quantity and the season you place the order.
Usually we can ship machine within30-60Days when we received your deposit payment.

Q: What is your payment term?

A: T/T,L/C.Western Union,and Paypal.This is negotiable.

Q: Can you guarantee your quality?

A: Of course.More importantly, we put a high value on our reputation. Best quality is our principle all the time. You can be assured on our production completely.

Q: How do you make our business long-term and good relationship?

A: 1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and sincerely do business and make friends with them,no matter where they come from.

We're well-known as one of the most experienced fully automatic terminal crimping machine enterprises in China. With abundant experience, we warmly welcome you to buy durable fully automatic terminal crimping machine in stock here and get quotation from our factory. We also accept customized orders.