Fully Automatic Double Head Terminal Crimping Machine
Your Professional Fully Automatic Double Head Terminal Crimping Machine Supplier
With over ten years of experience in wire end-processing equipment manufacturing, our company operates a modern factory supported by a skilled engineering and production team. We focus on stable quality, efficient manufacturing, and continuous product improvement. Our production lines are equipped with core machinery for precision assembly and testing, ensuring consistent performance and reliability. Main products include terminal crimping machines, wire stripping machines, automatic crimping systems, copper belt machines, computerized pipe cutting machines, and twisting machines. Backed by standardized management, strict quality control, and responsive service, we provide dependable solutions for global customers seeking long-term cooperation and stable supply.‘
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Automatic Tubular Insulated Terminal Crimping MachineProducts Description Our multi-functional fully automated machine integrates wire cutting, wire stripping, and terminal crimping capabilities-supporting processing at either one end or both ends...read more -
![Two Sides Automatic Terminal Crimping Machine]()
Two Sides Automatic Terminal Crimping MachineThe Fully automatic double head terminal machine is an integrated equipment specially developed for the production of wiring harnesses in industries such as automobiles, power equipment, and...read more
Why choose us
Professional Team
Backed by experienced engineers, trained operators, and technical specialists, we ensure reliable production, efficient assembly, and controlled delivery schedules.
Our Certificate
Our products comply with major international standards such as UL, CE, and ISO 9001, supporting smooth market access and regulatory compliance worldwide.
Sales Market
Our equipment is widely used in North America, Europe, Southeast Asia, South America, and the Middle East, serving industries such as automotive, electronics, aerospace, industrial automation, and energy.
Reliable Technical Support & Service
We provide professional installation guidance, on-site service for automatic machines when required, and clear safety procedures to ensure efficient and secure equipment operation.
Fully Automatic Double Head Terminal Machine
This is a fully automatic double-end wire stripping and crimping machine.The highly flexible and electronically ontrolled benchtop unit accepts most universal or mini-style applicators for crimping both side-feed and rear-feed open barrel terminals.You can also save you settings in a program file number, so that you can call it out easily next time.
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Model |
YH-S01 |
YH-S02 |
YH-S03 |
YH-S04 |
YH-S05 |
YH-S06 |
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Type |
General model |
Two wires model |
Thin wire model |
Gold pin model |
Thick wire model |
Parallel wire model |
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Product Features |
Wire cutting, two ends stripping, one end crimping, two ends crimping, one end twisting |
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Machine capacity |
3800-6800 pieces / hour |
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Wire cutting length |
45-999mm |
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Wire stripping length |
0-10mm |
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Suitable wire sizes |
AWG18-28# |
AWG18-28# |
AWG20-32# |
AWG18-28# |
2.5mm2 |
AWG18-28# |
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Tool material |
Imported tungsten steel / high-speed net |
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Pneumatic accessories |
Standard AirTAC |
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Detection device |
Crimping detection, lack of wire detection, pressure detection, terminal detection |
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Air pressure |
0.5-0.7MPA |
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Power supply |
AC 220V |
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Machine size |
800(L)*830(W)*1530(H)mm(Not including packing) |
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Weight |
About 320KG |
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Advantages of Fully Automatic Double Head Terminal Machine
Improved Efficiency
Dual-head synchronous processing doubles production efficiency, and some models support simultaneous feeding of multiple lines (e.g., 12 lines), achieving a production capacity of over 6000 pieces per hour.
Precision Guarantee
Servo drive and CCD inspection ensure crimping quality, reduce manual intervention, and significantly lower the defect rate.
High Flexibility
Modular design supports quick changeovers, adapting to small-batch, multi-variety production needs; functional modules can be freely enabled or disabled .
Intelligent Operation
Features such as touchscreen parameter setting, self-diagnosis of faults, and remote parameter reading and setting reduce operating difficulty and improve production management.
Type of Fully Automatic Double Head Terminal Machine
Basic Double-Head Terminal Crimping Machine
Simple and modular design, easy to operate and maintain. Supports only double-ended wire cutting, stripping, and terminal crimping, without additional functions.
Multi-functional Double-Head Terminal Crimping Machine
Fully automated process from wire cutting to finished product inspection, minimizing manual intervention. Integrates modules for connector insertion, tinning, wire twisting, wire splitting, and visual inspection on top of the basic functions.
High-Speed Double-Head Terminal Crimping Machine
Optimized mechanical structure and control system for ultra-high-speed processing. Utilizes high-speed servo motors and high-rigidity transmission mechanisms to ensure stability during high-speed operation.
Automotive Industry
Processing automotive wire harnesses (such as battery module busbar harnesses and sensor connection wires), meeting IP67 waterproof rating and high-temperature and high-pressure environment requirements, and supporting ultra-fine short wire (AWG34/30) crimping.
3C Electronics Field
Used in the production of internal wire harnesses for mobile phones, computers, cameras, and other devices, integrating functions such as connector insertion and tinning, achieving full-process automation from wire cutting to terminal crimping.
Industrial Equipment and New Energy
Processing industrial connectors and new energy charging gun wire harnesses, adapting to high current (16A-125A) and high protection level (IP67) requirements, and supporting thick wire (1-30 square millimeters) processing.
Home Appliance Field
Processing wire harnesses for home appliances such as refrigerators, air conditioners, and washing machines, supporting multi-wire simultaneous feeding (e.g., 2-12 wires), significantly improving production efficiency.
Aerospace and Precision Assembly
Used in the processing of wire harnesses for aircraft, satellites, and other equipment, meeting stringent requirements for high precision and high reliability.
Technical Principles of Fully Automatic Double Head Terminal Machine
Dual-Head Synchronous Processing Capability
The equipment utilizes a servo motor drive system to control the synchronous movement of the two crimping dies through a high-precision transmission mechanism.
Multi-Process Integrated Design
Integrating functions such as wire cutting, stripping, crimping, and inspection, it supports automatic operation of the entire process, including fixed-length wire cutting (accuracy ±0.5mm, cutting length 40-9999mm), double-ended stripping (single-head stripping length 0.1-9.0mm, partial stripping 3.0-9.0mm), and terminal crimping (crimping capacity up to 2 tons). Some models are also equipped with additional functions such as heat shrink tubing application and laser marking.
Intelligent Control System
Digital Parameter Setting: Operated via a 256-color true-color touchscreen with a full Chinese menu, it can store 100 sets of processing data and supports quick recall of parameters such as crimping height, stripping length, and cutter values (line change adjustment completed within 1 minute).
Real-time Detection and Feedback
Equipped with a CCD vision inspection system, it can automatically identify defects such as terminal encapsulation, necking, and crimping offset, with a defective product rejection rate of 99.9%; it also has detection functions for wire shortage, wire tension, and abnormal air pressure, and automatically alarms and stops the equipment in case of abnormalities.
The manufacturing process of fully automatic double ends terminal crimping machine requires high-end building materials and components that enhance reliability along with operational performance.
The main components of the machine depend on stainless steel combined with additional corrosion-resistant metals to deliver structural strength alongside an extended operational lifetime. Premium motors alongside gears and bearings are acquired from trusted supplier companies to ensure both accuracy and reliability performance in machinery systems.
Parts of fully automatic double ends terminal crimping machine receive specialized coatings with treatment applications to protect them against wear under extreme operating conditions including high temperatures and high pressure. The choice of materials affects both operational efficiency and maintenance requirements as well as the longevity of the machine during its production process.
Maintenance
Routine Maintenance
Clean debris and excess grease from the equipment surface. Lubricate the high-speed bearings with grease weekly (apply evenly after removing the driven pulley).
Check for wear and tear on parts (such as belts and springs) every 3-6 months, and replace any parts that lack sufficient elasticity; ensure that mechanical locking screws are not loose.
Safety Operating Procedures
Immediately turn off the power in case of any abnormality. Only authorized personnel are allowed to adjust or disassemble parts; keep fingers and body parts away from the punching area during operation.
The power must be turned off before changing terminals or molds. When the die is jammed with wire, use scissors or a needle to remove the wire, avoiding pulling it directly with your hands.
Troubleshooting
If the equipment makes an airflow sound but the air pipe connection is good, check if the connector is damaged; if the stripping blade is broken, realign the stripping blade and the wire cutting blade, and tighten the adjustment screws.Ensure there is no ultrasonic interference in the surrounding area, otherwise it may cause malfunctions.
FAQ
We're well-known as one of the most experienced fully automatic double head terminal crimping machine enterprises in China. With abundant experience, we warmly welcome you to buy durable fully automatic double head terminal crimping machine in stock here and get quotation from our factory. We also accept customized orders.
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